Theory of
Constraints: Theory and Application
Today's managers are pressed
more than ever to provide fast, efficient fixes
to problems. They try to apply their powerful
management tools appropriately. But, applying
sophisticated tools takes time and focus. Too
often, other more pressing problems occur before
the first problem is solved. And many times, even
if the first problem is solved, it seems to just
reoccur a few years later. Fire fighting becomes
a management style that wears out managers, stifles
progress and destroys creativity. Clearly a different,
more effective approach is necessary.
Every system is constrained in some way. Otherwise,
total chaos would occur. The constraint or limiting
factor determines the rate of growth, the expansion
of the system or the accomplishment of the objective.
When we know the constraint, we can make valuable
decisions around the binding point to optimize
the situation. However, much of the time, constraints
can't be found using traditional tools. The constraint
may be physical but difficult to quantify. Or,
the constraint could be non-physical, such as
a policy constraint. Making decisions without
knowing the constraint of the system is "fire
fighting with unknown consequences". Managers
must have a systems understanding and a focused
approach at solving THE problems that NEED to
be solved (not just those "they know how
to solve"). Managers need an approach that
exploits their intuition and the skills developed
over time and an approach that will make a real
difference in the bottom line.
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